solid-liquid extraction process
solid-liquid extraction process

What is solid-liquid extraction process

The use of a solvent to dissolve the soluble substances in the solid material and separate them is called solid-liquid extraction, also known as leaching.
Water is the most commonly used solvent, such as making tea, frying Chinese medicine and extracting sugar from beets.

How does Liquid Solid Extraction Differ from Liquid Liquid Extraction?

Solid-liquid extraction is similar to liquid-liquid extraction, except that the solute is dispersed in a solid matrix, rather than in a carrier liquid.

solid phase extraction
solid phase extraction

Applications of Solid-Liquid Extraction

With the development of industry and the improvement of people’s living standards, the application of solid-liquid extraction has become more and more extensive, such as the extraction of edible oil from plant seeds, the extraction of Chinese herbal medicines from various plants, and the production of instant coffee, food seasonings and food additives.

solid-liquid extraction process
solid-liquid extraction process

Solid-liquid extraction method

Almost all solid-liquid extractions require pretreatment of raw materials. Generally, the raw materials are pulverized and made into fine particles or flakes. The useful components (solutes) in the materials are dispersed in insoluble solids (carriers), and the solvent and solute must be The solute can be transferred into the solution outside the solid through the pores of the carrier.

After the solid material is pulverized, the first-order diffusion distance is shortened due to the increase of the mutual contact area with the solvent, so that the extraction rate is significantly improved.

However, excessive pulverization will generate dust and increase the stagnant liquid of the solid phase during the extraction process, resulting in the difficulty of solid-liquid separation and the reduction of extraction efficiency.

solvent for plant extraction
solvent for plant extraction

Principles of solvent selection for solid-liquid extraction

  • The solubility of the solute is large, in order to save the amount of solvent;
  • The boiling point difference with the solute is large enough to facilitate recycling;
  • The diffusion resistance of the solute in the solvent is small, that is, the diffusion coefficient is large and the viscosity is small;
  • Cheap and easy to obtain, non-toxic, less corrosive, etc. The solubility of the solute generally increases with the increase of temperature, and the diffusion coefficient of the solute increases at the same time. Therefore, increasing the temperature can speed up the extraction speed;
Essential Oil Steam Distillation Equipment
Essential Oil Steam Distillation Equipment

Leaching process

The leaching process refers to the whole process in which the solvent enters the cell tissue to dissolve its active ingredients and becomes the leaching solution. It is the extraction problem between the solid and the liquid phase, that is, the mass transfer process of the soluble substances from the solid phase of the medicinal material to the liquid phase, which is based on the principle of diffusion.

The leaching process consists of several interrelated stages such as infiltration, penetration, desorption, dissolution, and diffusion.

Leaching vs Extraction

The difference between leaching and extraction can be explained in terms of the chemical principles used in these two processes. Both leaching and extraction refer to the isolation of one or several compounds from a mixture that they are originally present in. When a solid mixture is brought in contact with a solvent in order to separate the components that are soluble, the process is called leaching. When compounds in a mixture, in one chemical phase, are being separated out to another, it is referred to as extraction.

Infiltration and penetration stage

Surface wetting → entering the gaps and cracks of the medicinal material → infiltrating into the medicinal material, the cells swell, and the solvent penetrates into the cells

There are many substances with polar groups in botanical medicinal materials, such as sugars, proteins, etc., which are easily wetted by polar solvents; medicinal materials containing a lot of fatty oil or wax must be degreased or dewaxed before they can be used. Water or ethanol extraction.

Desorption and dissolution stage

The solvent first removes the adsorption of the drug components by the cells and tissues, and the desorbed components are dissolved in the solvent according to the “similar compatibility principle”. Heating and adding appropriate amount of acid, alkali and surfactant can promote the dissolution of active ingredients.

The diffusion stage of leaching components

The concentration of the intracellular solution increases significantly, causing concentration difference and osmotic pressure difference inside and outside the cell, the solvent outside the cell penetrates into the cell, and the intracellular solute diffuses out of the cell, when the internal and external concentrations are consistent and the osmotic pressure is balanced , the diffusion stops. Concentration differences are the driving force for osmosis or diffusion.

plant extraction machine
plant extraction machine

Factors Affecting Leaching Extraction

Crushing particle size of raw materials

After the raw material is crushed, the particle size becomes smaller, the surface energy increases, the diffusion surface also expands, and the leaching speed is accelerated. Appropriate limits are required for pulverization. Although the fine powder has a large area, the too-fine powder leaches a large amount of polymer impurities, the viscosity is large, and the diffusion rate is affected; at the same time, the adsorption of the too-fine powder on the solute is enhanced, resulting in the loss of effective components; It should also cause problems such as difficulty in filtration. Therefore, when water is used as a solvent, leaves, flowers and whole grasses generally do not need to be crushed; rhizomes and bark should be used in flakes or coarse particles. For ethanol extraction, use coarse particles or the coarsest powder.

Leaching temperature

When the temperature rises, the dissolution of soluble components increases, the diffusion coefficient D becomes larger, and the diffusion speed is accelerated, which is beneficial to the leaching process; and the temperature is appropriately increased, which can cause the coagulation of cell proteins and the destruction of enzymes, which is beneficial to the stability of the leaching preparation. However, if it is too high, impurities will increase and heat-sensitive substances will be destroyed.

Concentration gradient

The greater the concentration difference, the greater the diffusion driving force of the drug, which helps to improve the leaching efficiency. In the process of leaching, continuous stirring or frequent replacement of fresh solvent or percolation method using flowing solvent is to increase the concentration difference of effective components in the diffusion layer, which is an effective measure to improve the leaching effect.

Extraction time

Solvent dosage

Extraction pressure

The leaching pressure can accelerate the wetting and penetration of the medicinal materials by the solvent, and can rupture part of the cell wall, which is conducive to leaching. But the pressure for loose tissue is not obvious for leaching.

pH of the solvent

plant extraction equipment
plant extraction equipment

Commonly used leaching solvents

Water

Water is one of the most commonly used solvents. Water has a large polarity and a wide range of dissolution. Alkaloid salts, glycosides, organic acid salts, tannins, amino acids, proteins, sugars, pigments, polysaccharides and enzymes in medicinal materials can be leached by water.

Alcohol

Ethanol is also one of the commonly used solvents.

It can dissolve some water-soluble components, such as alkaloids, glycosides and sugars; it can also dissolve some components that can be dissolved by non-polar solvents, such as resins, volatile oils, lactones, aromatic compounds, etc.

  • Generally, when the ethanol content is above 90%, it is suitable for leaching volatile oils, organic acids, lactones, resins, etc.;
  • When the ethanol content is 70%-90%, it is suitable for extracting coumarins, lactones, some aglycones, etc.; when it is 50%-70%, it is suitable for leaching alkaloids and glycosides;
  • Ethanol below 50% can extract some polar flavonoids, alkaloids and their salts, glycosides;
  • In addition, the leachate containing 20% ethanol has antiseptic effect;
  • The leachate containing more than 40% ethanol concentration can delay the hydrolysis of some esters, glycosides and other components, and increase the stability of the preparation.

Acetone

Degreasing or dehydrating fresh animal medicinal materials.

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